First, raw material procurement.

In the production process, we first need to purchase high-quality raw materials. We have established long-term cooperative relations with reliable suppliers to ensure the quality and stable supply of raw materials. Commonly used raw materials include steel plates, aluminum plates, stainless steel and other metal materials, as well as various profiles and hardware accessories.

Twenty years of experience, our company to purchase 6 meters of standard steel mainly for production and processing. All product specifications are planned according to 6 meters of steel to reduce losses and improve production efficiency.Custom products may result in a degree of redundancy. In this regard, we will also purchase specific specifications of steel and products to avoid unnecessary waste and reduce steel losses.

Second, processing and manufacturing.

After purchasing raw materials, they need to be processed and manufactured to convert them into finished products. The process of processing and manufacturing includes blanking, stamping, welding, bending, injection molding, painting and other links. The commonly used machines and equipment in the production process are CNC machine tools, punches, welding equipment, injection molding machines, spraying machines, etc. The higher the degree of automation of these machines and equipment, the higher the production efficiency and quality will be.

Our company mainly CNC machine tools, ordinary machine tools as a supplement for plate processing. CNC machine tool processing does not require abrasives, only after the input parameters, you can export standardized products, greatly improving production efficiency, no abrasive direct molding.

The advantage of ordinary machine tools is that they can realize the special customized needs of customers. It can be controlled in real time by manual operation of workers, and is suitable for processing work with unstable demand and more product varieties. High manual participation: Ordinary machine tool processing requires the direct participation of the operator, which can be more flexible to respond to different processing needs.

Common techniques for rib processing

1. Cut the steel bar

One of the most common methods of steel bar machining is cutting. Mechanical cutting tools and electric cutting machines are usually used for the cutting of steel bars. The steel bars produced by this method are generally used to construct tension and pressure rods in concrete.

2. Steel bar bending

Steel bar bending is one of the common machining methods of steel bars. Specialized machinery is needed to bend the rebar to the desired Angle. This method is usually used to construct curved structures or anchoring devices. In addition to mechanical equipment support, steel bar bending also requires skilled operation and experience accumulation of skilled workers.

3, Steel bar production thread

This method is often used to make connecting elements in buildings. When rebar is machined into a threaded shape, special machines and tools are needed. This method requires strict adherence to national safety standards and requires protective tools to operate. The steel bar surface needs to be fine machined to make the steel bar thread, and the efficiency is low.

4. Steel bar painting

In addition to conventional processing methods, some new processing methods have also appeared in modern architecture, such as steel bar painting. This method can be used to customize the surface of the steel bar by painting or stickers. This method breaks through the limitations of traditional machining, but requires strict control of the amount of pigment and glue used to avoid reaction.

Third, secondary processing

Hole cutter

The utility model is a equipment specialized in cutting steel plates, aluminum plates and other metal materials, also known as a numerical control hole cutting machine, a digital control hole cutting machine, is a kind of numerical control cutting machine, its main application is in the processing and cutting of metal sheets. Opening machine is widely used in metal products processing, metallurgy, aerospace, maintenance, workshop, factory manufacturing, construction, decoration and other industries.

The working principle of the perforating machine is mainly through cutting tools, such as high-speed tungsten steel milling cutter, high-speed cutting blade, etc., to process and cut the metal sheet. The hole cutting machine is a kind of numerical control equipment, which can be programmed to control the parameters of machine tool movement and cutting tool trajectory.

Shear

In the formal cutting of steel plates, the following process needs to be followed:

1. Adjust the position and height of the shearing machine to make it suitable for the position of the steel plate to be processed, and ensure that the steel plate is close to the shearing table surface to avoid excessive deformation.

2. According to the thickness of the steel plate, choose the blade spacing and adjust the pressure adjustment device of the shear machine to adapt to the thickness of the steel plate.

3. Start the cutting machine, slide the blade down at full speed, and add the cut steel plate when the blade is stable.

4. Adjust the cutting Angle and reverse Angle of the shearing machine to make the edge of the steel plate smooth and angular.

5. Stop the shearing machine, and clean the machine and cutting table for subsequent processing.

Bend

At present, our division for manual, automatic, CNC three kinds of machine mixed. Specific use of bending molding: metal and plastic materials in the bending machine or bending mold molding.

Four, semi-finished stitching

At present, our main use, full welding and spot welding.

1, full welding: also known as "full welding", that is, all the contact places of the two workpieces ready to be welded together are fused welding.

Operation: For example, two steel plates are splicing, and a weld is fully welded, which is used under conditions requiring high welding strength.

2, spot welding: the welding part is welded on the individual points of the contact surface of the joint, and the spot welding requires the metal to have good plasticity. For a simple example, for example, to present two metal plates at right angles, you only need to weld 2 to 3 points to get it done, that is, to separate a distance and weld it, which is spot welding.

Classification: Spot welding is usually divided into two categories: double-sided spot welding and single-sided spot welding. In double-sided spot welding, electrodes are fed from both sides of the workpiece to the weld. The typical double-sided spot welding method is the most commonly used way, when both sides of the workpiece have electrode indentation.

The above is the production process of our products, if you are interested in the follow-up content, welcome to contact.